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SPUNBOUND/SPUNLACE
Spunlace nonwoven fabric is produced by depositing extruded, spun filaments onto a collection belt in a uniform random manner followed by bonding the fibres. The fibres are separated during the web laying process by air jets or electrostatic charges. The collecting service is usually perforated to prevent the air stream from deflecting and carrying the fibres in an uncontrolled manner. Bonding imparts strength and integrity to the web by applying heated rolls or hot needles to partially melt the polymer and fuse the fibres together. Since molecular orientation increases the melting point, fibres that are not highly drawn can be used as thermal binding fibres. Polyethelene or random ethylene-propylene copolymers are used as low melting bonding sites.
Spunbound products are employed in carpet backing, geotextiles, and disposable medical/hygiene products, automotive products, civil engineering and packaging products.
The process of Spunbound non-woven production tends to be more economical as the fabric production is combined with the fibre production.